Shanghai Peiyu Packaging Technology Co.,Ltd.
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High quality and durability Automatic partition board single channel gantry palletizer
Palletizers are divided into single-channel and double-channel gantry palletizers, robot palletizers, single-column palletizers, and robot palletizers.
Scope of application:
It can realize the palletizing logistics of various operations in the beer, beverage and food industries, and is widely used in cartons, plastic boxes, bottles, bags, barrels, film packaging products and filling products, etc.; it is equipped with three-in-one filling lines, etc., to palletize various bottles, cans and bags
The capacity range of palletizers according to different types of palletizers: 3 boxes-160 boxes per minute
Main components of palletizers:
| Name | brand |
| PLC | Inovance Huichuan |
| Servo motor and controller system | Inovance Huichuan |
| Inverter | Inovance Huichuan |
| Proximity electronic switch | SICK or equivalent brand |
| Touch screen | Schneider |
| Air switch | Schneider or equivalent brand |
| Motor protector | Schneider or equivalent brand |
| Contactor | Schneider or equivalent brand |
| Button | Schneider or equivalent brand |
| Intermediate relay | Schneider or equivalent brand |
| Phase loss protector | Schneider or equivalent brand |
| Terminal | Phoenix |
| Ordinary motor reducer | Hengchi/domestic precision reducer |
| Servo motor with reducer | Hengchi |
| Pneumatic | SMC/Festo |
1.Introduction of single-channel gantry palletizer:
Single-channel gantry palletizer can stack cartons, plastic bags, film bags or other packages on pallets (wood, plastic) in a certain arrangement, and automatically stack them. It can stack multiple layers, and then automatically transport them to the real pallet station for forklift transportation to the warehouse for storage. This equipment adopts PLC+touch screen control to realize intelligent operation and management. It is simple and easy to master, which can greatly reduce labor and reduce labor intensity. It adopts the concept of high speed, stability and space saving. The supply stack adopts separate off-tray, which is faster and more space-saving. It has strong applicability, one machine for multiple uses, and quick adjustment. It can be used for palletizing products of various specifications.
Functional introduction:
It is mainly used to stack the packaged products (boxes, bags, barrels) on the corresponding empty pallets in a certain order through continuous mechanical actions, so as to facilitate the handling and transportation of batch products, thereby improving production efficiency.
2.Application Scenario for single channel gantry palletizer.
Single channel gantry palletizer is widely used in water production line, beverage production line, canned food production line, pet food production line, beer production line, liquid seasoning production line, etc.
3.Technical parameters:
Stacking speed of the whole machine:35 bags or 45 boxes/minute (adjusted according to the stacking diagram, sales staff determine the equipment capacity according to actual needs)
Maximum load per layer: 250 Kg
Maximum load per pallet :1500Kg
Maximum stacking height :1800mm
Installation power: 20Kw
Air pressure :7bar
Air consumption :200L/mi
Pallet size: 1000-1300mm (according to specific needs)
4.Equipment features:
The structural frame is welded and has adjustable feet;
The product input area and buffer area use stainless steel rollers, and the finished product stack output roller is made of carbon steel/chain conveyor is also optional;
Use motor drive slide;
Inlet box separation conveyor belt 3 sections;
A stack side pressure device;
Stack area power roller conveyor belt;
Arrangement buffer zone;
A set of pallet positioners;
Two arrangement partitions;
Empty pallet supplier;
6-meter-long output chain conveyor belt to meet the customer's storage of 2 to 3 stacks;
2 sections of chain conveyor belt;
Surrounding safety devices;
Electrical control box includes air pressure device.
5.Equipment composition:
a. Acceleration belt line: two belt lines with different speeds, the speed of the rear belt line is twice that of the front belt line (the speed can be adjusted by the frequency converter to adjust the distance between the two boxes) The boxes are pulled apart by a certain distance through the speed difference
b. Box transfer conveyor line: the bottom conveyor line when the box turns, the speed is the same as the speed of the rear section of the acceleration belt line
c. Box transfer mechanism: make the box turn 90 degrees
d. Box transfer blocking mechanism: when the box needs to turn 90 degrees, the cylinder of this mechanism will quickly extend to block the side of the box and make the box turn
e. Automatic box separation mechanism: through the acceleration belt line, the boxes are quickly pulled apart, and the boxes will automatically be divided into two lanes when entering the box separation mechanism
f. Box push mechanism: when the boxes enter the arrangement and stacking table in an orderly manner, each time an arrangement is completed, the mechanism will automatically push the arranged products to the storage area of the stacking table. When a stack of products is full, the box push mechanism will push the entire layer of products into the lifting mechanism
g. Box stacking and sorting mechanism: the products are arranged in an orderly manner into one layer through the box push mechanism
h. Main frame: It consists of a main frame and lifting power, and its function is to pull the lifting platform to stack the products layer by layer
i.Lifting + sliding mechanism: The lifting platform mechanism is equipped with a sliding group and a shaping mechanism, and its function is to compact the loose products and then stack the products layer by layer through the sliding mechanism
j. Stacking mechanism: This mechanism can place 10 empty pallets, and the pallets are placed one by one on the empty pallet conveyor line in an orderly manner through the cylinder
k. Empty pallet conveyor line: convey empty pallets
m.Full pallet conveyor line: convey the stacked products to the insertion work station
n. Electric control system + operating table: the main electric control cabinet of the whole machine, the manual operating table
z. Safety guardrail: protect the operator.
6.Single column plus partition function:
The palletizer is equipped with a single-column grabbing partition mechanism. The suction cup clamp places the partition on the stacked products and waits for the next palletizing.
A single column and a mechanism for storing partitions utilize a spline to lift and lower the partitions to provide the partitions to a partition suction mechanism at a fixed height.
7.Quotation and delivery time for Automatic Robotic Partition Board Gantry Palletizer Machine System:
(1).Quotation validity period: 1 month;
(2).Payment method: T/T, L/C.
(3).Customers provide the product and packaging samples required for factory trial free of charge;
(4).Delivery time: 60 working days from the receipt of customer deposit and product packaging samples.
8.Quality Assurance for Automatic Robotic Partition Board Gantry Palletizer Machine System:
(1).The company guarantees that the goods provided are brand new, unused, made of the latest design and suitable materials, and meet the quality, specifications and performance specified in the technical contract in all aspects;
(2).The company guarantees that after the production line is properly guided, installed and debugged, the equipment will reach the various technical performance indicators of the product within 15 days of the entire system being put into operation;
(3).The company guarantees that within the quality assurance period specified in the contract, it will be responsible for defects, failures and damages of the production line caused by defects in the design, process, manufacturing, installation, debugging or materials provided and the quality of the seller's equipment;
(4).The equipment quality assurance period is 12 months after the acceptance of the production line. If during the quality assurance period, it is found that the quality or specifications of the equipment do not meet the contract provisions, or it is proved that the equipment is defective (including potential defects or the use of unqualified materials, etc.), the buyer has the right to propose rectification to the seller within the product quality assurance period according to the inspection certificate issued by the statutory department;
(5).The company guarantees the mechanical properties of the equipment provided, the quality of the product and the consumption indicators of the product.
9.Equipment warranty for Automatic Robotic Partition Board Gantry Palletizer Machine System:
(1).After the equipment is accepted, a 12-month warranty is provided, and the control system (standard Huichuan brand) provides a 24-month warranty; during the warranty period, our company will provide users with free spare parts and timely and effective services (wearing parts are not covered by the warranty);
(2).If the equipment fails and needs to be repaired on site, our company guarantees that the maintenance personnel will rush to the customer's site within 48 hours to help the customer eliminate the fault in time (except for force majeure);
(3).After the warranty period, our company will provide users with a wide range of preferential technical support, sufficient spare parts supply and other after-sales services for life;
10. Packaging and transportation for Automatic Robotic Partition Board Gantry Palletizer Machine System:
(1).Packaging method:
The packaging uses new and sturdy special packaging boxes or fixed frames, which are suitable for long-distance transportation, moisture-proof, rust-proof, shock-proof, suitable for land transportation, sea transportation and overall lifting.
(2).Transportation method: land transportation, sea transportation.