Fully Automatic Water Spray Sterilization Steam Retort Technology In Food Double Door

Automatic water spray sterilization retort is widely used in water production line, beverage production line, canned food production line, pet food production line, beer production line, liquid seasoning production line, etc.

2.Introduction to Automatic water spray sterilization retort;
The pot body is made of SUS304 stainless steel:
--Adopts a double-door vertical hydraulic upper door structure
--Each kettle has a cage
--The outer insulation of the pot body is made of SUS304 stainless steel
--High-temperature hot water is used to exhaust air
--All gas connections and lines required for the sterilizing pot are connected with open wires, and cables are wrapped outside.
--Working pressure: 0.3Mpa
--Safety devices of the tank
Safety valve;
Safety interlock;
Emergency stop button;
Warning light and alarm buzzer;
Alarm system;
--Human-machine interface
Sterilization status (temperature, pressure, valve status, liquid level, door opening status) can be checked at any time;
--Sterilization formula can be edited by yourself
--Paperless recorder is used to monitor and record all processing data in the sterilization pot
Pot temperature, pot pressure, sterilization time, high and low temperature and liquid level alarm
--Automatic control of the sterilization process, dynamic tracking and recording of the sterilization pot operation status, sterilization process parameters, alarm records, etc.
--For detailed configuration of the sterilization pot wall thickness, valve instrument, PLC, and paperless recorder, please refer to the configuration list

3.Peiyu sterilizer advantages description:
1) Improve sterilization efficiency and eliminate the dead point of the sterilizer
The water in the hot water tank is kept at a certain temperature, and atmospheric pressure and high temperature water are used for exhaust, thereby shortening the sterilization time, improving work efficiency, eliminating the sterilization dead point, and ensuring that the sterilization F value is qualified.
2) Save energy and reduce production costs
Cooling water and high temperature water can be recycled during the sterilization process, saving energy and time, and reducing production costs.
3) Double-layer protection and advantages of the door opening structure
In order to prevent serious consequences caused by the failure of the induction switch, our company uses double induction to ensure the safe operation of the door opening and closing.
4) Automatic control stability
Since the sterilizer is in a high temperature and high pressure state for half of the time during the working process, this will cause some automatic control components to fail. Our company uses imported pneumatic control valves and instruments, and adopts a unique control method, which greatly enhances the stability of the sterilizer, ensures the smooth sterilization, and reduces product losses caused by the failure of automatic control components.
5) Convenience of automatic control system
The sterilization process is controlled by PLC. If it is switched to automatic control mode, no manual operation is required. All time periods are controlled by analog sensors and automatic valves. A paperless recorder is used to record the pressure, temperature, and time data during the sterilization process. The historical sterilization data can be stored for a long time and can be imported into the computer for storage and data analysis. This is more conducive to the analysis and judgment of the sterilization process, so as to better control the sterilization process and improve the sterilization quality. Once necessary, it can be retrieved at any time, which is conducive to product quality traceability. Both pressure and temperature can be displayed on the touch screen in digital mode. The touch screen is used for touch control. The sterilization formula can be edited at any time according to the sterilization requirements (more than 500 sterilization formulas can be stored in the computer, which can be saved and retrieved at any time).
6) Advanced thermal distribution test instrument
Our company has an advanced thermal distribution visual meter that can be tested for customers to ensure the effectiveness of the customer's sterilization process.

4.Main configuration of sterilization kettle equipment:
Dimensions of sterilization kettle: 1.8 meters in diameter and 7.5 meters in length.

Basic parameters of sterilizer	Kettle body material and thickness Material	S30408, cylinder 8mm
Basic parameters of sterilizer	Head and flange material and thickness	Material: S30408, thickness 8mm
Basic parameters of sterilizer	Head sealing method	Silicone rubber
Parameter related instruments	Pressure gauge specifications and brands	YLBW G1/2-M20*1.5/Hongqi
Parameter related instruments	Safety valve specifications and brands	A28W-16P G2 0.38MPa/Yongyi
Parameter related instruments	Thermometer specifications and brands	G3/4 L100 80-135℃/Shengzhiyuan
Parameter related instruments	Temperature sensor specifications and brands	Temperature sensor uses Jiumao or Ifm
Parameter related instruments	Pressure sensor specifications and brands	Pressure sensor uses Swiss Fuba
Parameter related instruments	Flow meter specifications and brands	Flowmeter uses Kent or equivalent brand
Temperature control accessories	Diaphragm valve brand	Spirax Sarco or Boya
Temperature control accessories	Trap brand	Spirax Sarco or Japan Valve
Temperature control accessories	Pneumatic butterfly valve brand	Actuator is Omar or FESTO
Temperature control accessories	Pneumatic angle seat valve brand	Steam regulating valve, steam angle seat valve Boya or ESG
Temperature control accessories	Other accessories brand	Domestic famous brand
Hot water system	Hot water system main body	Cold and hot water tanks
Hot water system	Heat exchanger brand and heat exchange efficiency	Shanghai Peiyu/heat exchange efficiency ≥99%
Hot water system	Hot water system accessories brand	Same as sterilizer
Hot water system	Electrical parts brand	Electrical material brand Huichuan
Hot water system	Hot water pump	Luofu, Nanfang or similar brands

5.The configuration principles of electrical components of the equipment provided by Peiyu in this case are:

Main configuration	Brand
PLC	Beckhoff/Inovance or equivalent brand
Touch screen	Weilun
Servo motor and controller system	Inovance
Frequency converter	Inovance
Proximity electronic switch	SICK or equivalent brand
Pneumatic components	Festo or equivalent brand
Voltage regulator	Festo or equivalent brand
Air switch	Schneider or equivalent brand
Motor protector	Schneider or equivalent brand
Contactor	Schneider or equivalent brand
Button	Schneider or equivalent brand
Intermediate relay	Schneider or equivalent brand
Phase loss protector	Schneider or equivalent brand
Terminal	Phoenix

Different names for cream case packing equipment:
Sterilization retort

Sterilization kettle

Pre-treatment equipment and system

Double door water spray Sterilization Retort

Double door Sterilization Retort

Multi-purpose single door Sterilization Retort

Multi-function Laboratory Sterilization Retort

Double tank steam full water dual-purpose sterilization Retort

Steam sterilization retort

Sterilization retort production line

The vertical continuous crateless sterilization retort system

Loading and unloading cage system

Fully automatic cage conveyor trolley

Steam retort

Direct steam retort

Retort sterilization process

Food retort process

Pasteurization retort

Retort pasteurization

Food sterilization retort

Canning retort

Retort technology in food

Steriflow retort

Commercial retort

Retort in food industry

Autoclave Retort Sterilizer with Auto Convey Trolley

Immersion Sterilizing and Cooling Retort

Pressure Sterilization Vessel

Steam Autoclave

Rotary Retort for Bag and Can Food Sterilizer

6.Quotation and delivery time for Fully Automatic Water Spray Sterilization Steam Retort Technology In Food Double Door:

(1).Quotation validity period: 1 month;
(2).Payment method: T/T, L/C.
(3).Customers provide the product and packaging samples required for factory trial free of charge;
(4).Delivery time: 60 working days from the receipt of customer deposit and product packaging samples.

7.Quality Assurance for Fully Automatic Water Spray Sterilization Steam Retort Technology In Food Double Door:
(1).The company guarantees that the goods provided are brand new, unused, made of the latest design and suitable materials, and meet the quality, specifications and performance specified in the technical contract in all aspects;
(2).The company guarantees that after the production line is properly guided, installed and debugged, the equipment will reach the various technical performance indicators of the product within 15 days of the entire system being put into operation;
(3).The company guarantees that within the quality assurance period specified in the contract, it will be responsible for defects, failures and damages of the production line caused by defects in the design, process, manufacturing, installation, debugging or materials provided and the quality of the seller's equipment;
(4).The equipment quality assurance period is 12 months after the acceptance of the production line. If during the quality assurance period, it is found that the quality or specifications of the equipment do not meet the contract provisions, or it is proved that the equipment is defective (including potential defects or the use of unqualified materials, etc.), the buyer has the right to propose rectification to the seller within the product quality assurance period according to the inspection certificate issued by the statutory department;
(5).The company guarantees the mechanical properties of the equipment provided, the quality of the product and the consumption indicators of the product.

8.Equipment warranty for Fully Automatic Water Spray Sterilization Steam Retort Technology In Food Double Door:
(1).After the equipment is accepted, a 12-month warranty is provided, and the control system (standard Huichuan brand) provides a 24-month warranty; during the warranty period, our company will provide users with free spare parts and timely and effective services (wearing parts are not covered by the warranty);
(2).If the equipment fails and needs to be repaired on site, our company guarantees that the maintenance personnel will rush to the customer's site within 48 hours to help the customer eliminate the fault in time (except for force majeure);
(3).After the warranty period, our company will provide users with a wide range of preferential technical support, sufficient spare parts supply and other after-sales services for life;

9.Packaging and transportation for Fully Automatic Water Spray Sterilization Steam Retort Technology In Food Double Door:
(1).Packaging method:
The packaging uses new and sturdy special packaging boxes or fixed frames, which are suitable for long-distance transportation, moisture-proof, rust-proof, shock-proof, suitable for land transportation, sea transportation and overall lifting.
(2).Transportation method: land transportation, sea transportation.