Shanghai Peiyu Packaging Technology Co.,Ltd.
Company purpose -- We face difficulties and solve problems together with our customers, perceive the world with our hearts, and create the future together Company goal -- meet the different needs of
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1.Bottle conveyor line and bag conveyor line equipment introduction:
The conveyor line is the bridge over every production equipment, which directly affects the operating efficiency of production lines. the mechanical structure of this system is of new design, the majority of components are formed through pressing or bending, which is with advantages of good rigidity, light weight and good interchangeability. With reliable operation and convenient repair, electrical control system adopts PLC to control the conveying of actual bottle and the operation of buffer systems, which realizes the functions of automatic acceleration or deceleration, and automatic buffer.
2.(1) Bottle conveyor line structure:
| Equipment Composition | Equipment Name | Configuration Standard | Remarks |
| Bottle/can conveyor line | |||
| Conveyor line main structure | Side panels | 1) Material: SUS304; 2) Specifications: Thickness 2.5mm, Height 160mm | Height is related to the size of the driving wheel |
| Conveyor line main structure | Horizontal support | 1) Material: SUS304, plate thickness 2.5mm; 2) The cross brace is a C-shaped sheet metal part. The cross brace with more than 18 rows is welded with rectangular tubes and bent plates, and the structure is stable. 3) The end plate is 5mm thick and the threaded hole is M10; 4) The spacing between the cross braces is about 500mm. |  |
| Conveyor line main structure | Side plate connecting plate | Material: SUS304, plate thickness 2.5mm. | Cover plate connecting plate and other connecting parts |
| Conveyor line main structure | Support leg | 1) The material is SUS304, the plate thickness is 4mm, the support leg connector is a stamping structure, and the square tube is 50×50×2 mm; 2) The universal joint anchor screw size is M16×100, the anchor plate surface is φ100mm, and the material is plastic; the conveyor is also equipped with a homemade stainless steel foot plate in some places; 3) Different numbers of inclined rods are equipped between the support legs as the height changes to ensure the stability of the support legs. 4) The latest structure of the conveyor leg uses a 40×40×2 mm square tube using laser cutting technology, and a square tube zipper is used in the middle, which has a stable structure and is easy to install. | |
| Conveyor line main structure | transmission shaft | 1) The material is 2Cr13; 2) The diameter is φ40mm; 3) It is processed by grinding and the installation method is easy to disassemble and replace. | |
| Conveyor line main structure | Roller shaft | 1) The material is SUS304; 2) The round tube is φ20×3.5, with rivet nuts at both ends to ensure structural stability while reducing the total weight of the rack. | |
| Conveyor line main structure | Support roller | 1) The main body of the silent wheel is made of green PE hard rubber, and the surface is made of TPE soft rubber with a Shore hardness of 70; 2) The soft rubber on the surface can make the chain plate quieter during operation and reduce the wear of the chain plate. | |
| Conveyor line main structure | Chain Plate | 1) Straight chain plate: 1000 type modular mesh belt, thickness 8.7mm without gap; 2) Curving chain plate: 1060 type, width 83.8mm, thickness 8.7mm, magnetic turning guide rail; 3) Chain plate technical requirements are determined according to the specific model, with a minimum turning radius of R500mm; 4) Chain plate brand: Yangzhou Weidong. | |
| Conveyor line main structure | Driving wheel and passive wheel | 1) Material: polyamide (PA); 2) Driving wheel is injection molded split type; 3) Passive wheel is split type or integrated type. | |
| Conveyor line main structure | Power device | 1) Brand model: domestically produced high quality; 2) Easy to install, compact structure and low noise, optimizing the working environment; 3) There is no obvious swing during the operation of the motor, and the swing amplitude does not exceed 1mm. | |
| Conveyor line main structure | Guardrail bracket assembly | 1) The material is SUS304; 2) The thickness of the cage is 3mm and molded into a "J" shape; 3) The guardrail support is φ20*3.5mm; 4) The support rod is φ16*2.5mm; 5) The connector is a casting, which firmly fixes the support rod and the guardrail support to ensure that the guardrail can be adjusted in height and width according to the type of bottle and can, ensuring the stability of the guardrail and the smooth transportation of bottles and cans; 6) The height of the guardrail support can be changed according to the size of the bottle; 7) The guardrail support rod is configured with different lengths according to the bottle type and transportation layout to ensure the stability of the guardrail and the smooth transition. | |
| Conveyor line main structure | Protective panels and guardrails | 1) The material of the guard plate is: aluminum alloy profile. Each guardrail uses a connecting plate and bolts to fix the guard plate during installation to ensure the stability of the guard plate; 2) The guardrail material is wear-resistant engineering plastic (ultra-high molecular polyethylene); 3) Different guardrail types are configured according to different bottle types and their materials; for example: large C guardrail, ST-100 wide guardrail, etc.; 4) Double-layer round cap guardrails are configured for can conveying. The double-layer round cap guardrails are installed with stainless steel connecting plates. They can be adjusted according to the type of bottles and cans to ensure that the guardrails are protected at the harder parts of the bottles and cans, which provides good protection for bottles and cans moving at high speeds. | |
| Conveyor line main structure | Wear strips and parallel rails | 1) Wear-resistant strips are made of wear-resistant engineering plastics; 3) The material of the pad rails is aluminum alloy profiles; 2) The side plate wear-resistant strips are Z-shaped or L-shaped; 4) The pad rail specifications are 30×19×3mm; 5) For stainless steel chain plates, suitable pad rails are selected and installed at intervals to effectively reduce the gap between bottles and cans during the transition of the chain plates, ensuring a smooth transition of the bottles; 6) The wear-resistant engineering plastics are fastened to the side plates with rivets at the ends to ensure that the chain plates will not fall off during long-term use. The use of this material reduces wear during long-term use and ensures the cleanliness of the conveyor line. |
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| Conveyor line main structure | Magnetic Curve Guide | 1) The material is 1000 grade UHMW-PE (ultra-high molecular weight polyethylene) with a molecular weight higher than 4 million G/MOL; 2) The bend adopts a domestic brand, Dongze Machinery; 3) The bend radius, Rmin=500mm, the pitch is 85mm; 4) The lower part of the bend is attached with a strong magnetic force to ensure the stability of the chain plate during the bend, and it runs more smoothly in the bend than the chain plate with wings. | |
| Conveyor line main structure | Water tray and fixing bracket | 1) The material of the water tray is SUS304; the thickness is 1mm, and the shape is U-shaped/M-shaped; 2) The fixing method is hanging type, and reinforcing ribs are installed for more than 10 rows; 3) The distance between the water tray and the lower part of the conveyor belt is not less than 50mm, which is convenient for manual cleaning; 4) The water tray is configured with different flow directions according to the whole line, and the water and lubricating liquid can be quickly guided to the middle drain and discharged to the customer's drain system. | |
Note:The conveying design structure will be modified according to the specific project to meet the needs of the production line without further notice.
(2).Box conveyor line:
| Equipment Composition | Equipment Name | Configuration Standard | Remarks |
| Finished product package/box conveyor line | |||
| Transport box with main frame | Drive shaft | Material: 2Cr13 | |
| Transport box with main frame | Side panels | 1) Material: SUS304; 2) Specification: Plate thickness 2.5mm | |
| Transport box with main frame | Support frame | 1) Material: SUS304, thickness 2.5mm; 2) The support frame is a C-shaped sheet metal, welded with bent plates; 3) The end plate thickness is 4mm. | |
| Transport box with main frame | Support leg | 1) The material is SUS304, the plate thickness is 4mm, the leg connector is a stamped part structure, the square tube is 50×50×2 mm, and the end is equipped with a protective cover; 2) The size of the universal joint anchor screw is M16×100, the anchor plate surface is φ100mm, and the material is plastic; the conveyor is also equipped with a homemade stainless steel foot plate in some places; 3) Different numbers of inclined rods are equipped between the support legs as the height changes to ensure the stability of the legs; 4) The latest structure of the conveyor leg uses a 40×40×2 mm square tube using laser cutting technology, and a square tube zipper is used in the middle, which has a stable structure and is easy to install. | |
| Ball conveyor box | Chain plate selection | 1) Modular ball chain plate, the curved chain is a ball chain plate with hook feet, which can reduce the pressure between the packages when the membrane package products are transported and stacked, and can well protect the membrane package products; 2) For membrane package products, you can also choose a ball guardrail to ensure smooth operation of the membrane package; | |
| Ball conveyor box | Guide rails and gaskets | The material of the pad rail is: aluminum alloy profile + ultra-high molecular polyethylene. | |
| Modular rubber mesh chain conveyor box | Chain plate selection | 1) Modular rubber mesh chain: designed for climbing conveying, it is stable and reliable for box conveying lines with a certain slope; | |
| Modular rubber mesh chain conveyor box | Guide rails and gaskets | The material of the pad rail is: aluminum alloy profile + ultra-high molecular polyethylene. | |
| Roller conveyor box | Main frame | 1) The material of the side panel is: SUS304, the thickness is 2.5mm; 2) The material of the protective cover is: SUS304, the thickness is 1.5mm. | |
| Roller conveyor box | Powered roller conveyor box | 1) Roller spacing: 76.2mm; | |
| Roller conveyor box | Free roller conveyor box | 1) Roller spacing 70mm; 2) Material: SUS304, specification φ50.6*1.5mm; 3) Roller shaft: 2Cr13. | |
| Roller conveyor box | Curved roller | The curved roller adopts steel sprocket and stainless steel cylinder with tapered sleeve. It has low running noise and is shockproof. The different diameters of the tapered roller are used to generate different linear speeds, so that the goods can be transported smoothly during turns. | |
Note:The conveying design structure will be modified according to the specific project to meet the needs of the production line without further notice.
3.Quotation and delivery time:
(1).Quotation validity period: 1 month;
(2).Payment method: T/T, L/C.
(3).Customers provide the product and packaging samples required for factory trial free of charge;
(4).Delivery time: 60 working days from the receipt of customer deposit and product packaging samples.
4.Quality Assurance:
(1).The company guarantees that the goods provided are brand new, unused, made of the latest design and suitable materials, and meet the quality, specifications and performance specified in the technical contract in all aspects;
(2).The company guarantees that after the production line is properly guided, installed and debugged, the equipment will reach the various technical performance indicators of the product within 15 days of the entire system being put into operation;
(3).The company guarantees that within the quality assurance period specified in the contract, it will be responsible for defects, failures and damages of the production line caused by defects in the design, process, manufacturing, installation, debugging or materials provided and the quality of the seller's equipment;
(4).The equipment quality assurance period is 12 months after the acceptance of the production line. If during the quality assurance period, it is found that the quality or specifications of the equipment do not meet the contract provisions, or it is proved that the equipment is defective (including potential defects or the use of unqualified materials, etc.), the buyer has the right to propose rectification to the seller within the product quality assurance period according to the inspection certificate issued by the statutory department;
(5).The company guarantees the mechanical properties of the equipment provided, the quality of the product and the consumption indicators of the product.
5.Equipment warranty:
(1). After the equipment is accepted, a 12-month warranty is provided, and the control system (standard Huichuan brand) provides a 24-month warranty; during the warranty period, our company will provide users with free spare parts and timely and effective services (wearing parts are not covered by the warranty);
(2).If the equipment fails and needs to be repaired on site, our company guarantees that the maintenance personnel will rush to the customer's site within 48 hours to help the customer eliminate the fault in time (except for force majeure);
(3).After the warranty period, our company will provide users with a wide range of preferential technical support, sufficient spare parts supply and other after-sales services for life;
6.Packaging and transportation:
(1).Packaging method:
The packaging uses new and sturdy special packaging boxes or fixed frames, which are suitable for long-distance transportation, moisture-proof, rust-proof, shock-proof, suitable for land transportation, sea transportation and overall lifting.
(2).Transportation method: land transportation, sea transportation.